PDF Conversion Issues

Fix Outlook Closing While Converting Emails to PDF via PDFMaker

Adam DavisAdam Davis Oct 27, 2026 869 views

Question details

Microsoft Outlook abruptly closes or crashes when attempting to convert emails to PDF using the Adobe PDFMaker add-in.

How to Fix Outlook Closing While Converting Emails to PDF
Product
Microsoft Outlook 2010, Adobe PDFMaker
Device & OS
not provided
Scenario
The user is attempting to convert an entire Outlook inbox into a PDF file using the Adobe PDFMaker add-in, but the process fails and closes the application.
Observed behavior
The PDFMaker conversion progress bar reaches approximately 55%, at which point Outlook unexpectedly closes without generating the final PDF.
Before you start

Before proceeding, save any drafted emails to prevent data loss, and verify that your Adobe Creative Cloud subscription is currently active.

Solution 1Recommended

Enable Cached Exchange Mode and Convert in Smaller Batches

Enabling Cached Exchange Mode ensures Outlook has local access to email data, preventing server connection timeouts that cause PDFMaker to crash. Converting smaller batches also minimizes system memory load.

When Cached Exchange Mode is disabled, PDFMaker is severely limited in how many messages it can process over a live server connection. Downloading a local cache of your mailbox resolves this bottleneck.

1
Access Account Settings

Open Microsoft Outlook. Click on the 'File' tab in the top-left corner, select 'Account Settings', and then click 'Account Settings...' from the dropdown menu.

2
Modify Email Account

In the Email tab, click on your Microsoft Exchange account to highlight it, then click the 'Change...' button located just above the list.

3
Enable Cached Exchange Mode

Under the Offline Settings section, check the box next to 'Use Cached Exchange Mode'. Click 'Next', then 'Finish', and restart Outlook for the changes to take effect.

4
Convert Smaller Groups

Once Outlook reboots, instead of converting the entire inbox, highlight a smaller group of emails (e.g., 50 at a time), right-click, and select 'Convert to Adobe PDF'.

Enable Cached Exchange Mode and Convert in Smaller Batches
Process Optimization: Converting smaller batches of emails not only prevents Outlook from crashing but also speeds up the PDF rendering process.
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Frequently Asked Questions

Why does Adobe PDFMaker crash at exactly 55% during conversion?

This specific percentage usually indicates the point where the server times out or memory limits are reached when processing a large volume of emails without Cached Exchange Mode enabled.

How many emails can I safely convert to PDF at once?

While it varies based on attachment sizes, selecting batches of 50 to 100 emails is highly recommended to prevent the PDFMaker add-in from overwhelming Outlook's memory limits.

What happens if I disable Cached Exchange Mode?

Disabling Cached Exchange Mode forces Outlook to retrieve data directly from the Exchange server for every action. This live connection can bottleneck resource-heavy tasks like bulk PDF conversion, often leading to timeouts or application crashes.

Can I use WPS Office to convert Outlook emails to PDF?

WPS Office does not function as an add-in directly inside Outlook. However, you can save your Outlook emails as HTML or Word document files, and then use WPS Office's built-in PDF tools to seamlessly convert them into high-quality PDF files.