PDF Conversion Issues

How to Fix Microsoft Project Crashing When Printing or Saving as PDF

Olivia MillerOlivia Miller Nov 3, 2026 868 views

Question details

Users need to resolve an issue where Microsoft Project crashes unexpectedly when attempting to print or export specific project files to a PDF format.

How to Fix Microsoft Project Crashing When Printing or Saving as PDF
Product
Microsoft Project
Device & OS
not provided
Scenario
Attempting to print a project schedule or export it as a PDF document, especially when the file is hosted on a SharePoint site.
Observed behavior
The Microsoft Project application freezes or completely crashes during the PDF conversion or printing process, often due to underlying file corruption or excessive file bloat.
Before you start

Before troubleshooting, ensure you download a copy of the affected Project file from SharePoint to your local drive to prevent further synchronization conflicts or data loss during the repair process.

Solution 1Recommended

Download Locally and Repair the Corrupted File

Moving the file off SharePoint to a local drive helps isolate network issues and allows you to safely strip out corruption by saving it in an alternative format like XML.

File bloat and background corruption are common reasons for Microsoft Project crashing during memory-intensive tasks like printing or generating PDFs.

1
Download the file

Navigate to your SharePoint document library, select the problematic project file, and download it directly to your local hard drive.

2
Open locally

Launch Microsoft Project and open the newly downloaded local file to see if the crashing persists without the SharePoint connection.

3
Save as XML

Go to File > Save As and choose 'XML Format'. This process strips out many corrupted elements and unnecessary formatting.

4
Re-save as MPP

Close the application, reopen the new XML file in Microsoft Project, and save it back as a standard Project (.mpp) file. Attempt to print or save to PDF again.

Download Locally and Repair the Corrupted File
XML Saving Crash: In severe cases of corruption, Microsoft Project might also crash when saving to XML. If this happens, you will need to rely on version history restoration.
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Frequently Asked Questions

Why does Microsoft Project crash only when saving to PDF?

Crashing during PDF export is typically caused by corrupted file elements, excessive project data (file bloat), or incompatible printer drivers struggling to handle the document rendering process.

Can SharePoint synchronization cause Microsoft Project to freeze?

Yes, working directly on a live SharePoint file can cause syncing conflicts during heavy processing tasks. It is strongly recommended to download the file to a local drive before performing operations like printing or exporting to PDF.

How do I fix a bloated Microsoft Project file?

You can reduce file bloat by saving the project as an XML file and then re-saving it as an MPP file. Additionally, clearing unused formatting, deleting empty tasks, and removing unnecessary baselines can help stabilize the document.

Will restoring an older SharePoint version delete my recent work?

Yes, restoring a previous version from SharePoint will overwrite the current file. You will lose any changes made after that restored version's timestamp, so be sure to back up the current corrupted file locally before restoring.