How to Fix Outlook 2007 Acrobat Convert to PDF Fails with Attachments
Question details
Users are unable to successfully convert or append emails containing attachments to PDF using the Adobe Acrobat add-in in Microsoft Outlook 2007.

- Product
- Outlook 2007, Adobe Acrobat
- Device & OS
- not provided
- Scenario
- Attempting to use the Acrobat PDFMaker integration to convert emails with file attachments to PDF in a locked-down domain environment.
- Observed behavior
- The conversion process fails, hangs, or produces an error specifically when the email contains attachments, often due to permission discrepancies or disabled add-ins.
Ensure your Outlook 2007 is fully updated, and temporarily save the email attachments to your local drive to confirm they can be opened normally and are not corrupted.
Verify Acrobat PDFMaker Add-in and Domain Permissions
Ensure the PDFMaker COM add-in is active and check if domain group policies are restricting the background conversion of attachments.
When Acrobat converts an email with an attachment, it must invoke the native application for that attachment in the background. If the add-in is disabled or if IT policies restrict these background processes on domain computers, the conversion will fail.
Open Outlook 2007, click on 'Tools' in the top menu bar, and select 'Trust Center'. Click on 'Add-ins' in the left pane to view active extensions.
Look for 'Acrobat PDFMaker Office COM Addin'. If it is disabled, select 'COM Add-ins' from the Manage drop-down at the bottom, click 'Go', check the box next to Acrobat PDFMaker, and click 'OK'.
Save the problematic attachment locally. Right-click the file and try to convert it directly to PDF using Acrobat. If this fails, the issue is with the file format or Acrobat rendering, not Outlook.
If the add-in is enabled and files work individually, contact your IT administrator. Ask them to compare your security and permission settings against a working computer, as Group Policy Objects (GPOs) may be blocking the background integration.

Repair Adobe Acrobat and Microsoft Office Installations
Repairing both software applications can restore missing registry keys or corrupted integration files causing the PDFMaker failure.
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Frequently Asked Questions
Why does Acrobat PDFMaker work for text emails but fail with attachments in Outlook 2007?
When converting emails with attachments, Acrobat must invoke the native applications (like Word or Excel) in the background to render the attached files. If domain permissions restrict this background process or if the attachment format is unsupported, the conversion will fail, even if standard text emails convert perfectly.
How do I know if my domain computer's permissions are causing the PDF conversion error?
You can verify this by comparing the conversion process on your locked-down domain computer with a standard, non-domain computer using the exact same email and attachment. If it converts successfully on the non-domain machine, IT policies or restricted permissions are likely the root cause.
Can a corrupted attachment stop Outlook from converting the entire email to PDF?
Yes. If a specific attachment is corrupted, password-protected, or encrypted, Acrobat's rendering engine may hang or crash. This prevents the entire email thread from being appended or converted to PDF. Try saving and opening the attachment locally to verify its integrity.
Will repairing Microsoft Office fix third-party Acrobat add-in errors?
Often, yes. Repairing Microsoft Office restores native registry keys, COM configurations, and shared system components that third-party add-ins like Adobe Acrobat PDFMaker heavily rely on to integrate successfully with Outlook 2007.




